Thiết bị sản xuất máy biến áp – Khang Phat Group

Dây chuyền cắt sẻ tôn silic lõi máy biến áp

Phat Khang — Tue, 04 Feb 2020 11:04:11 +0000

CUT-TO-LENGTH & SLITTING LINES

THE AUTHORITY IN CUTTING & SLITTING LINES

We deliver state-of-the-art equipment with the highest quality, accuracy, and performance standards at a very competitive price. Our high-speed lines combine extraordinary speed and accuracy for today’s market.

Transformer Cutting

Soenen is one of the market leaders for silicon steel cut-to-length lines for transformer lamination. The sequence of cutting, notching and stacking is a complicated production process due to the high speeds, the start-stop movements, and the use of very delicate material (silicon metal sheets 0.18 – 0.5 mm thick). But the outcome is always the same – laminations impeccably cut with no sheet damage and no burr.

Special Cutting

The demand for cutting lines in the service industry is steadily growing. Especially the automotive sector has an important need for precut trapezium-shaped plates. Our production lines are equipped with electric swivel shears, which cut the steel sheets into precut plates. We manufacture lines that can handle 120 meters of coil per minute and accurately measure to 0.1 mm. Soenen has built cutting lines for Corus (now Tata Steel) and ArcelorMittal.

Slitting

For the transformer industry, Soenen also builds slitting lines. A Soenen slitting line processes 200 m silicon steel per minute with an accuracy of 0.1 mm. Our lines can slit coils that vary between 300 and 1250 mm. The strips are recoiled with high accuracy and the right tension.

E-Stacking

In order to make the manufacturing of a transformer more efficient, flexible and accurate we developed two different E-stacking concepts that will revolutionize the transformer market: the Soenen in- and off-line E-stacking systems. Both systems are fully automatic and overall faster.

Our in-line system is a high precision placing unit, positioned behind a new or existing core cutting line. Its stacking capacity is in accordance with the cutting speed of the line. The offline E-stacker is a compact stand-alone pick and place unit. Sheets are picked from irregular stacks and automatically placed in an E-shape. In order to detect out of range tolerances the gaps between the sheets are scanned.

SPECIFICATIONS

CUT-TO-LENGTH LINES

Material: silicon steel
Width: 20 – 1,250 mm
Length: 40 – 6,000 mm
Material thickness: 0.18 – 0.5 mm
Feeding precision: 0.1 mm
Speed: 240 m/min
Capacity: up to 180 sheets/min
18” wide multi-touchscreen

SLITTING LINES

Material: silicon steel / Width: 20 – 1,250 mm slit coils/ 0.18 – 0.5 mm
Width precision: 0.1 mm

Thiết bị đệm khí Delu di chuyển kính

Phat Khang — Sat, 10 Aug 2019 02:07:10 +0000

GLASS INDUSTRY

GENTLE TRANSPORT OF FRAGILE GOODS

Smooth, vibration-free transport is essential when it comes to conveying glass packages. Air cushion technology is ideal for such applications because of the “padding” the air cushions typically provide.

Although they weigh tons, the glass panels are gently raised by the air cushion transporter and brought to float. They are then transported almost frictionlessly and with minimum energy being required.

When floor-level autoclaves are being loaded, the compact dimensions and flat design of the transporters are particularly advantageous because the space gained allows larger glass sizes to fit into the high pressure ovens.

The glass packages, which are stored on A-frames, can be picked up by the pallet transporter without having to be rearranged. There is no need for a complex and expensive rail transport system, which allows valuable production space to be saved.

To enable raised autoclaves to be loaded, the air cushion transporters are fitted with a satellite carriage that drives under the glass racks, docks and then pushes them into or out of the autoclaves.

Again, a conventional rail system can be dispensed with. The flexible air cushion-based solution allows a second or third autoclave to be integrated or the layout to be modified at any time.

OTHER BENEFITS:

Transport is smooth and free of vibration
Flexible loading of floor-level and raised autoclaves
Low external dimensions of the transport vehicles (only slightly larger than the floor area of the load)
Easy manoeuvrability thanks to the air cushion principle, allowing optimum use to be made of the available production space
Easy manoeuvrability thanks to the air cushion principle, allowing optimum use to be made of the available production space
Distribution of the pressure over a relatively large area means stresses on the floors are less than with traditional means of transport

Thiết bị đệm khí Delu di chuyển hóa chất

Phat Khang — Sat, 10 Aug 2019 01:46:01 +0000

CHEMICAL INDUSTRY

AIR CUSHION TECHNOLOGY PERMITS HIGH DEGREE OF AUTOMATION

Production processes in the chemical industry are characterised by an ever increasing degree of automation. At the same time, though, production must be as flexible as possible if the rising demands of customers in terms of product diversity and constant innovation are to be met.

Air cushion technology allows these requirements to be realised at minimal investment cost. DELU has developed manual, semi and fully automated transport systems for this industry that allow containers and mixers weighing up to 32 tons to be moved.

Air cushion transporters used in areas at risk of explosion are designed to be explosion protected.

A feature of the fully automated AGVs (automatic guided vehicles) of DELU is that their air cushion running gears enable even heavy loads to be carried. The low ground friction means that very little energy is required. Because the loads are distributed so widely, the floors suffer little damage and transport is smooth and free of vibration.

This technology also means that the external dimensions of the driverless transport vehicles do not have to be so large in order to bear the load (smaller than the floor space of the load). This ensures optimum utilisation of the production space alongside maximum flexibility.

The vehicles are supplied with compressed air by automatic air rails. Communication with the process control system is handled by wireless data transmitters and cell computers.

OTHER BENEFITS:

Small dimensions of the transport vehicles (only slightly larger than the floor area of the load)
Easy manoeuvrability thanks to the air cushion principle, allowing optimum use to be made of the available production space
Low energy consumption because friction is almost completely eliminated
Distribution of the pressure over a relatively large area means stresses on the floors are less than with traditional means of transport
Transport is smooth and free of vibration

Thiết bị đệm khí Delu di chuyển tàu hỏa

Phat Khang — Fri, 09 Aug 2019 10:57:03 +0000

RAIL CAR INDUSTRY

AIR CUSHIONS ENABLE THE FLEXIBLE FACTORY

Air cushion technology allows new factory layouts to be realised and modern manufacturing concepts implemented in the rail car industry. This allows slow, rigid and expensive transport systems such as gantry cranes, fixed rail systems, traversers and assembly pits to be largely dispensed with.

Air cushion technology transforms dark, solidly built factory buildings dating from the last century into modern, clean and transparent industrial complexes.

Semi-automated transport of the superstructures is provided by tape-guided robot vehicles comprising 2, 3 or more transporters that communicate wirelessly with each other. Only one operator is required to control this system.

Air cushion-guided elevating platforms, work platforms and handling equipment are also used for assembly work.

OTHER BENEFITS:

High flexibility and simple adaptation to new products and production processes
Investment costs are reduced, productivity boosted and cycle times shortened
Vehicles of different lengths can be transported to the assembly stations: there are no fixed assembly stations, as these can be located anywhere and can be reached by the air cushions at any time
Use of standardised support stands for all vehicles capable of being transported on air cushions
Uniform, flexible air cushion-capable assembly platforms with several levels that surround the vehicles
Safe, non-hazardous way of transporting the vehicles
Transport system easy to be operate by one employee floating load enables exact positioning accuracy
Floating load enables exact positioning accuracy
Assembly and measuring equipment led on air cushions (underfloor assembly, doors, corner load weighing unit)
Air cushion-borne bogie/motor bogie transport equipment for high-bay warehouses

Thiết bị đệm khí Delu di chuyển đồng thời nhiều cấu kiện nặng

Phat Khang — Fri, 09 Aug 2019 08:21:35 +0000

In production facilities for large power transformers with weights up to 1000 tons air cushion
technology got common due to it’s mobility, flexibility, economy and high floor space efficiency.
Air cushion technology is used in the following fields of large transformer
production:
 Core- and coil assembly, including coil drying in the drying oven (150°C max)
 Transport of cores and coils in active part assembly
 Active part assembly station, air cushion driven assembly platforms, transport of the
active parts to the drying oven.
 Assembly of the big transformer at the test field
 Test field supplied with air cushion driven test transformers and voltage generators
With help of this pallet transporters the movement of transformers by crane, that took a lot
of effort, got reduced to a rock bottom expense of time and energy.
The most reason for the use of Air-Cushion technology in transformer production is the
highly economical effect. In transformer industry there are, beneath the well good known effects
like omnimobility, less high, less floor pressure and so on, three main effects
 At new building and new investment you can reduce the investment of the new
building. To build a 500 t transformer you need only a 250 to crane. The investment
will be reduced to a half of the normal one. (please see table on next page)
 At renovation of old buildings the use of Air-Cushion enables to produce transformer
with double weight with the existing crane equipment, because the crane
capacity only depends on the weight of the active part.
 The rate of floor space utilization will be doubled. So you can produce the double
amount of transformers at the same available space.

Thiết bị đệm khí Delu di chuyển máy biến áp

Phat Khang — Fri, 09 Aug 2019 07:22:24 +0000

ELECTRICAL INDUSTRY

DELU HAS SET NEW STANDARDS IN THE INDOOR TRANSPORT OF HEAVY TRANSFORMERS.

Large power transformers can weigh as much as 700 tons or more. To move these leviathans within a factory, huge, bulky crane or rail systems are required. These challenges make the advantages of an air cushion system particularly apparent.

DELU supplies low-cost pallet transport systems that allow transformers weighing up to 1,000 tons to be positioned to millimetre precision and safely manoeuvred through narrow passageways by a single operator.

Such a system can comprise several (small) transports that are combined and arranged in different ways (parallel, inline) according to the size and distribution of the load. This enables the whole product spectrum of 10 to 1,000 tons to be covered easily and economically.

Complete transformers or components are placed on steel pallets, which means they can be picked up by the air cushion transporter at any time and conveyed to the next assembly station, the testing lab or the VPD. The hall crane is only required for the loading and unloading of the pallets. It is usually possible to dispense with inflexible rail systems entirely.

OTHER BENEFITS:

High flexibility and simple adaptation to new products and production processes
Load range can be easily expanded by DUO mode or expansion modules
Investment costs are reduced, productivity boosted and lead times shortened
Compact design and optimal space utilisation saves valuable space
Transport pallets can be used universally (transformers, active parts, tanks, coils)
Transformers transported quickly and safely
Transport system is easy for one operator to operate, even in DUO mode
Floating load allows precise positioning
Wide load distribution helps protect the floor
VPD bridges suitable for air cushions
Forked-shaped transporters for loading the press

Thiết bị đệm khí Delu di chuyển cấu kiện máy bay

Phat Khang — Fri, 09 Aug 2019 04:19:53 +0000

AEROSPACE

DELU ROBOT VEHICLES ARE A MATCH FOR THE TOUGHEST REQUIREMENTS IN AEROSPACE AND AVIATION

The final assembly of aircraft presents enormous challenges on the means of transport that convey the fuselage, the aircraft and the mobile work platforms along the final assembly line. The conditions impose extremely high requirements with considerable cost impact. The use of air cushion transport systems offers a particularly effective and flexible solution to these problems.

DELU has developed innovative tape-guided air cushion robot vehiclesfor transport of the fuselage and remote-controlled, tape-guided air cushion running gears for the various construction points (cockpit platform, wing root section platforms, tail platforms, mid-section platforms, cargo hold platforms and engine platforms). These computer-controlled vehicles combine the properties of air cushion transport systems and driverless transport systems (AGVs), i.e. enormous flexibility and positioning accuracy alongside a high degree of automation.

OTHER BENEFITS:

Investment costs are reduced, productivity boosted and lead times shortened
Two fuselage transporters can be positioned at any distance to enable adjustment to aircraft of different lengths; similarly, the modular and freely positionable work or paint platforms can be easily adapted to different aircraft contours
Aircraft transported safely
Sophisticated monitoring sensors, emergency strategies and redundant analogue measuring systems ensure high degree of operational safety
Transport system easy to be operate by one employee
Floating load enables exact positioning accuracy
Mobile work platforms for paintwork are explosion protected

Thiết bị đệm khí Delu di chuyển kết cấu hạng nặng

Phat Khang — Fri, 28 Dec 2018 01:04:54 +0000

HEAVY EQUIPMENT INDUSTRY

THE LOAD CAPACITY OF AIR CUSHION TRANSPORTERS IS ALMOST LIMITLESS

The load capacity of the air cushion elements results from the product of their surface area and the operating pressure (F = A * p). Since the air cushions are charged at a pressure of up to 4 bar, an air cushion 1 metre in diameter, for instance, can carry a load of about 25 tons.

Air cushion running gears have a modular structure, i.e. any number of elements can be connected together. This means there is almost no limit on the load capacity.

The use of transport pallets allows any number of goods and products to be made mobile and conveyed, cycled or positioned by just one single pallet transporter.

In addition, the individual air cushion transporters can be combined into a group of 2, 3 4 or more units, enabling the load capacity to be easily increased and adapted to the particular load.

The general principle is that the heavier the load, the greater the cost-effectiveness of the air cushion system in comparison to conventional transport systems.

Alongside the high degree of mobility and flexibility, these benefits make air cushion systems a valuable means of transporting heavy goods.

OTHER BENEFITS:

Transport is smooth and free of vibration
Small dimensions of the transport vehicles (only slightly larger than the floor area of the load)
Easy manoeuvrability thanks to the air cushion principle, allowing optimum use to be made of the available production space
Low energy consumption because friction is almost completely eliminated
Distribution of the pressure over a relatively large area means stresses on the floors are less than with traditional means of transport
Simple operation, clean and ergonomic production facilities